Conveyor decision point stop and delay: can it use accel / decel?

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Craig DIckson asked Feb 11, '21 Jason Lightfoot commented Feb 25, '21

Conveyor decision point stop and delay: can it use accel / decel?

When a conveyor conveyor decision point has its arrival trigger set to "stop item and delay", it appears that the conveyor acceleration is not used: the item just goes immediately from full speed to stopped in zero, and then after the delay from stopped to full speed in zero time. Is there a way to make the item accelerate (and maybe decelerate) on the conveyor? I don't want to use a motor because there are other items elsewhere on the same conveyor that should not stop, and the conveyor has multiple places where the item could stop.

Software Version:

FlexSim 20.2.3

flexsim 20.2.3 conveyors decision points

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Jason Lightfoot ♦ commented · Feb 25, 2021 at 12:44 AM

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Answer 1 · 2021-02-21T05:07:40Z

Joerg Vogel answered Feb 21, '21 Joerg Vogel commented Feb 21, '21

Currently this is only a feature of a transfer wether exit or entry. And this means you have to insert a conveyor section in your system.

You can extend the location to a full stop by a repeating stop and go mechanism implemented by a delayed repeated message mechanism. Each message let the item stop longer and travel shorter in alternating occurrences until a full stop should happen.

Another bogus deceleration could you implement by delayed message initiating a stop. You set the conveyor item invisible from the time the event occurs until a drawsurrogate item has fulfilled a kinematic deceleration to the point on the conveyor where you have stopped the conveyor item. Then you set the conveyor item visible again and delete the drawsurrogate.

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Joerg Vogel commented · Feb 21, 2021 at 05:22 AM

The bogus deceleration mechanism works with an acceleration, too. And you can replace the kinematic by animations in the item. It is still a fake, but it will look quite realistic on straight sections for any leading item. Each following item will bump into the previous one and a static animation will mess up the visualization.

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Answer 2 · 2021-02-11T12:38:42Z

Jason Lightfoot answered Feb 11, '21 Joerg Vogel commented Feb 21, '21

The legacy basic conveyor did this but it didn't have decision points. Can you not use multiple conveyor sections ?

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Craig DIckson commented · Feb 20, 2021 at 01:10 AM

I have (at a minimum) 84 places along the conveyor where an item might stop, with following items queueing up behind during the stop. The item then continues. So that would be (at best) impractical.

I'll probably just do some math and increase the stop time to reflect the accel/decel. Analytically correct, but doesn't look quite right in the animation.

I can understand the difficulty of using decel if you're counting on the arrival trigger of the dp to decide whether to stop the item. But it seems like it should be feasible if you actively route the item to that dp from a previous dp (or process flow)

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Joerg Vogel Craig DIckson commented · Feb 20, 2021 at 04:56 AM

Hi @Craig DIckson, I want to learn which mechanical device let a flow item decelerate on a conveyor. Thank you for your support. Pleases don’t feel offended. I am just curious. Thank you very much.

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Craig DIckson Joerg Vogel commented · Feb 20, 2021 at 05:48 PM

@Jörg Vogel Mechanically what I am modeling not actually a conveyor, it's a set of shuttles on a loop track, carrying and sorting other items. In theory I could also have modeled it as a set of AGVs, but it's much more straightforward to build the actual logic in a FlexSim conveyor system, and also much more analogous to how the actual system operates.

But there are plenty of conveyor systems that actually accel and decel individual items. For example, conveyors that use powered rollers have independent zones and the zones don't stop or start immediately. Usually we model this accel/decel time using the conveyor restart delay. And as controls get cheaper and smarter there are more situations where it may become important. (Descramblers come to mind.)

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