Need assistance to configure Combiner(Bundler machine) for bottling line

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Het asked Mar 4, '24 Jeanette F commented Mar 11, '24

Need assistance to configure Combiner(Bundler machine) for bottling line

Hello team, Accumulation Study- Bundler study 3.4.24.fsm

I need assistance to configure the combiner which should act as a over wrap bundler machine being use to pack bottle in pack of 3 or pack of 2 depending on requirements for different batch on bottling line.

Scenario is, Two lanes are sending bottles of two or three rows to the over wrap bundler. Bundler should process 360 bottles per min. once bundle of three or two bottles wrapped it becomes one entity and travels towards downstream, rotates to 90 degree and should conveyed to case packer. In this model I have use sink instead of Case packer.

Accumulation Study- Bundler study 3.4.24.fsm Bundle.png

Software Version:

FlexSim 24.0.1

custom combiner bottling

bundle.png (250.4 KiB)

accumulation-study-bundler-study-3424.fsm (3.3 MiB)

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Attachments: Up to 12 attachments (including images) can be used with a maximum of 23.8 MiB each and 47.7 MiB total.

Jeanette F ♦♦ commented · Mar 11 at 04:28 PM

Hi @Het, was Jason Lightfoot's answer helpful? If so, please click the "Accept" button at the bottom of their answer. Or if you still have questions, add a comment and we'll continue the conversation.

If we haven't heard back from you within 3 business days we'll auto-accept an answer, but you can always comment back to reopen your question.

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Answer 1 · 2024-03-05T00:19:42Z

Jason Lightfoot answered Mar 5, '24 Jason Lightfoot edited Mar 6, '24

You can use two combiners in pack mode to get the desired effect (model attached).

You'd probably want to coordinate the entry or release of bottles across the pair of machines to better reflect a single machine.

accumulation-study-bundler-study-3424_jl.fsm

bottle3pack.gif (1.6 MiB)

accumulation-study-bundler-study-3424-jl.fsm (3.3 MiB)

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5 |100000

Attachments: Up to 12 attachments (including images) can be used with a maximum of 23.8 MiB each and 47.7 MiB total.

Het commented · Mar 05 at 04:29 PM

Thanks Jason. This can be helpful.

Quick question, how did you get pair of three bottles correctly from Combiner machine?

This is what I get from combiner even thought our packaging method is same. I would like to get same as yours.

Also, How I can fix merging conveyor? It should be conveyed in the center of conveyor.

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Jason Lightfoot ♦♦ Het commented · Mar 06 at 01:27 AM

The first issue is just the entry transfer orientation:

Make 'A' connections to the final conveyor rather than using inline transfers to get the items centered.

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1709688093428.png (18.3 KiB)

Het Jason Lightfoot ♦♦ commented · Mar 06 at 02:58 PM

Thanks JL.

I got it. Leaned something new today.

As you mentioned that, I should coordinate the entry at Combiner. Let me work on that. Will let you know if I need you help again.

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