CASE I have a production line that processes components and there is a 99% chance that the process fails. A NOK part is sorted off into a NOK sink. Now my production line works with batches of 100 items. Additionally the production line works with multiple item types, which arrive in quantity of 800 pcs sequentially. All processed items are stored in a Rack till they are ready to go to the next process step for packing. 100 parts of a certain itemtype are packed onto a tray.
PROBLEM: yield loss causes the 800 pcs to be reduced to a little below 800, which results in a mix of item types on my pallet to reach 100.
NEED: How do i get the rack to hold all component types until they reach the level of 800 pcs then to be packed onto 8 pallets, while the remaining components above 800 items stay inside the Rack until the next time that item type reaches the 800 limit.
CURRENT: I have build the above model and am counting the different item types inside the Rack. Also I am simultaneously counting the complete batches inside the rack. Also I have a Demand global table from which the pick quantities are organized
