Picking from rack and breaking it to use in a processor in process flow

Question

question

GRodea asked Jun 16 2023 at 3:00 PM Carter Walch commented Jun 26 2023 at 5:17 PM

Picking from rack and breaking it to use in a processor in process flow

Hello,

I am trying to pick up a Fulltote and then moved to Honsberg to process the Calipers and then bring them back in the racks.

I am doing it all in process flow.

My current problem is that the Forklift cannot load it to move it to my queue. Also, I have not find much information on how to break the tote and the boxes and process them separately.

Thanks for your support,Not picking and then break into components.fsm

Software Version:

FlexSim 23.1.0

picking unbatching

not-picking-and-then-break-into-components.fsm (134.2 KiB)

· 1

______

Cookie preferences

Your privacy is important to us and so is an optimal experience. To help us customize information and build applications, we collect data about your use of this site.

May we collect and use your data?

Learn more about the Third Party Services we use and our Privacy Statement.

Strictly necessary – required for our site to work and to provide services to you

These cookies allow us to record your preferences or login information, respond to your requests or fulfill items in your shopping cart.

YES

Improve your experience – allows us to show you what is relevant to you

These cookies enable us to provide enhanced functionality and personalization. They may be set by us or by third party providers whose services we use to deliver information and experiences tailored to you. If you do not allow these cookies, some or all of these services may not be available for you.

YES

NO

Customize your advertising – permits us to offer targeted advertising to you

These cookies collect data about you based on your activities and interests in order to show you relevant ads and to track effectiveness. By collecting this data, the ads you see will be more tailored to your interests. If you do not allow these cookies, you will experience less targeted advertising.

YES

NO

Are you sure you want a less customized experience?

We can access your data only if you select "yes" for the categories on the previous screen. This lets us tailor our marketing so that it's more relevant for you. You can change your settings at any time by visiting our privacy statement

Your experience. Your choice.

We care about your privacy. The data we collect helps us understand how you use our products, what information you might be interested in, and what we can improve to make your engagement with Autodesk more rewarding.

May we collect and use your data to tailor your experience?

Explore the benefits of a customized experience by managing your privacy settings for this site or visit our Privacy Statement to learn more about your options.

Answer 1 · 2023-06-16T22:46:35Z

Jonah K answered Jun 16 2023 at 10:46 PM Jonah K commented Jun 20 2023 at 5:33 PM

The main issue is that all of the tokens were combined into one token when you made a batch, so you can't get the same repeating load/unload behavior you were getting before. One workaround to this is to create all the tokens again with Create Tokens, like I've done in the attached model. After the resource is acquired, I assign each of the new tokens a new label called currentCaliper which is the last item inside the tote.

Make sure as you continue that you acquire your Operator resource, then reference that same operator with token.resource in your Executer field of your Load/Unload activities, then release your Operator to begin the next cycle.

Additionally, a Separator fixed resource can be used to easily separate a container from its contents. In this case, I just used token.FullTote.last to get the last item in the current tote, which also works.

not-picking-and-then-break-into-components_JK.fsm

not-picking-and-then-break-into-components-jk.fsm (134.0 KiB)

· 4

GRodea commented · Jun 19 2023 at 1:14 PM

I am sorry but I am not getting what you are trying to do with the proposed solution. When I run the model, the forklift just get stucked in one of the queues and the system stops.

What I understand from your explanation is that I need to create a completely new Token with the "Create Token" but then, how can I a show in the 3D model that what is left in Rack 4, will be processed by the honsberg machine?

I am attaching a model that is working as should exept for the Honsberg processor

GSN1 and GSN2 working properly and drop items in racks adding broach6_autosave.fsm

0 ·

gsn1-and-gsn2-working-properly-and-drop-items-in-r.fsm (134.1 KiB)

Jonah K ♦ GRodea commented · Jun 19 2023 at 4:54 PM

I think that's my bad, the first Release Resource in the Honsberg flow should have token.resource in the first field, not token.Forklift. I've made the change and the forklift doesn't get stuck anymore.

not-picking-and-then-break-into-components-jk2.fsm

0 ·

not-picking-and-then-break-into-components-jk2.fsm (134.0 KiB)

GRodea Jonah K ♦ commented · Jun 20 2023 at 1:03 PM

Thanks a lot for the proposal. I would like to understand the logic behind;

You created a new token with a value 10 (matching the 10 calipers previously on the tote) so then the operator can take them.

What I am not understanding is then how to get rid of the empty tote? Should I create a different token called 'empty tote' to then on an exit event, call the forklift to remove it?

I appreciate your time on this!

0 ·

Show more comments

question