I've been working on a project with @Craig DIckson where we've been attempting to use the A Star feature to route AGVs to their stations. Unfortunately, the AGVs seems to be taking very unusual paths to get to their destinations as they often will go to the border of the A Star area and will start traveling around in a large circle instead of simply going to their destination. We have tried changing many things including some things your team suggested such as moving the queues out of the barriers but the problem still persists. I am attaching the file so that maybe someone could help us find out what is wrong. I am thinking maybe we will turn to use the standard AGV routing instead of A Star but it would be nice if we could get this to work.
Thanks